1. Iqembu Lokukhiqiza Elihlakaniphile: Ukusebenza Kahle Okuqhutshwa Yidijithali kanye Nokulawulwa Kwekhwalithi Okuqhubekayo
• Ukucushwa Kwemishini Eyisisekelo Eqinile:Kutshalwe imali engaphezu kwezigidi ezingama-RMB ezingama-200 ukwakha ama-workshop okukhiqiza ahlakaniphile, ahlonyiswe ngemishini yokubumba yokujova ezenzakalelayo yaseJalimane engu-80 (amandla okubopha asukela kumathani angama-50 kuya kwangama-500, afanelekela ukukhiqiza izingxenye zepulasitiki ezinemininingwane ehlukene njengezindawo zokubeka amasokhethi kanye nama-timer casings), izindawo zokusebenza zokushisela/zokuhlanganisa zerobhothi zaseJapan ezingama-30, kanye namasethi angama-20 emishini yokugoqa ezenzakalelayo ngokuphelele (ukunemba kufika ku-±0.01mm). Izinga lokuzenzakalela lezinqubo ezibalulekile lidlula u-90%, okunciphisa amaphutha okusebenza kwabantu avela emthonjeni.
•Ukuthuthukiswa Kokusebenza Kahle Okuqhutshwa Yidatha:Lonke i-workshop lihlonyiswe nge-MES (Uhlelo Lokwenza Ukukhiqiza), oluxhunywe ngesikhathi sangempela nama-terminal emishini. Ivumela ukuqapha ngesikhathi sangempela kwamapharamitha okukhiqiza (njengokushisa kokubumba umjovo kanye nogesi wamanje) kanye nokulandelela okubonakalayo kwenqubekela phambili ye-oda. Umjikelezo wokukhiqiza ufinyezwa ngo-30% uma kuqhathaniswa nemishini yendabuko, futhi isivinini sokuphendula ama-oda aphuthumayo sandiswa sibe ukuhlelwa kungakapheli amahora angu-48, okuqinisekisa izidingo zamakhasimende zokulethwa ngesikhathi sezinkathi ezimatasa.
•Ukulawula Ikhwalithi Okungalawuleki Ngokunembile:Kwethulwe imishini yokulinganisa ye-Swiss Hexagon emi-5 ukuze kwenziwe ukuhlolwa okungu-100% ezingxenyeni ezibalulekile njengegiya langaphakathi lama-timer kanye nezingxenye eziqhubayo zama-socket, ngokunemba okungu-0.001mm. Lokhu kuqinisekisa ukuthi ukubekezelelana kobukhulu beqoqo ngalinye lemikhiqizo kuhlangabezana nezindinganiso zesitifiketi zaseYurophu naseMelika ezifana ne-CE kanye ne-VDE, kunciphisa ingozi yokulungiswa kabusha ekuhlolweni kwekhwalithi yesiphelo samakhasimende.
2. I-Professional Production Line Matrix: Amandla Okukhiqiza Aguquguqukayo Ezidingo Zezigaba Eziningi
•Imigqa Yokukhiqiza Eqondene Nomkhiqizo:Yakha imigqa yokukhiqiza emikhulu engu-6 yobungcweti yemikhiqizo eyinhloko — umugqa wokukhiqiza oqondene nesikhathi (ohlome ngemishini yokufaka ezenzakalelayo ngokuphelele kanye nemishini yokuhlola impilo, ekwazi ukukhiqizwa ngobuningi bezikhathi zemishini/zedijithali ezinomthamo we-shift eyodwa wamayunithi angu-5,000), umugqa wokukhiqiza we-Cable Reel (kufaka phakathi imishini yokugoqa ikhebula ezenzakalelayo ngokuphelele kanye namabhentshi okuhlola ukuvikela ukunqwabelana ngokweqile, okusekela ukwenza ngokwezifiso ama-reel ngezincazelo ezahlukene kusukela ku-10m kuya ku-100m), kanye nomugqa wokukhiqiza we-Socket & Plug (ohlome ngemigqa yokuhlola engavuzi ukuvuza, efanelekile ukuhlanganisa ama-plug emininingwane eminingi njengendinganiso yaseYurophu kanye nendinganiso yaseMelika). Lokhu kwenza kube nokukhiqizwa okunembile kwezigaba ezahlukene futhi kugwema ukungcoliswa okuhlukahlukene.
•Ukukhiqizwa Okuguquguqukayo Kokwenza Ngokwezifiso:Kugcinwe imigqa yokukhiqiza eyi-10 eguquguqukayo eshintshwayo ngokushesha, ifakwe ama-modular mold racks (igcina amasethi angaphezu kwama-200 e-molds ngokwezifiso). Ngokushintsha ngokushesha i-molds nokulungisa amapharamitha emishini, ingahlangabezana nezidingo zamakhasimende ezenzelwe wena (njengezikhathi zokulibaziseka zezimboni ezithile kanye nama-sockets enziwe ngemibala). Umjikelezo wokuguqulwa kusuka ekukhiqizweni kwesampula kuya ekukhiqizweni okukhulu umfushane njengezinsuku eziyi-7, udlula kakhulu isilinganiso semboni sezinsuku eziyi-15.
•Isiqinisekiso Somthamo Omkhulu:Umthamo wonyaka wokukhiqiza wemishini yefektri ufinyelela kumasethi ayizigidi ezingu-120 (kufaka phakathi ama-timer ayizigidi ezingu-30, amasokhethi nama-plug ayizigidi ezingu-50, ama-reel ekhebula ayizigidi ezingu-10, kanye nezintambo zokunweba eziyizigidi ezingu-30), ezikwazi ukwenza ama-oda amakhulu angaphezu kwezigidi ezingu-1 nge-oda ngalinye. Kumasethi ayizigidi ezingu-1.2 ama-oda ezintambo zokunweba ezikhushulwayo ezivela esitolo esikhulu saseYurophu ngo-2024, ukulethwa kwaqedwa ngezinsuku ezingu-45 kuphela ngokubambisana kweqembu lokukhiqiza, ngesilinganiso sokulethwa esingu-100% ngesikhathi.
3. Uhlelo Lokuhlola Imishini Egcwele Inqubo: Isithiyo Sokuphepha Esiqinile Kusukela Ezintweni Zokusetshenziswa Ezingavuthiwe Kuya Emikhiqizweni Eqediwe
•Ukuhlolwa Okungenayo Kwezinto Eziluhlaza Ezivaliwe:Sakha ilabhorethri yokuhlola izinto zokusetshenziswa ezizimele, ehlonyiswe ngama-American Thermo Fisher spectrophotometers (okuthola ukwakheka kwezinto zensimbi ukuze kususwe izinto ezingasebenzi kahle) kanye namakamelo okuhlola ukumelana nokuguga (okuhlola ukuqina kwezinto zokusetshenziswa zepulasitiki ngaphansi kwezimo zokushisa eziphakeme nezinomswakama ezilingisiwe). Zonke izinto zokusetshenziswa kumele zidlule izinkomba zokuhlola ezingu-32 ngaphambi kokungena efektri, ngesilinganiso sokuvuselelwa esingu-0% sezinto zokusetshenziswa zokusetshenziswa ezingafaneleki.
•Ukumbozwa Okugcwele Kwama-Node Okuhlola Okusenqubo:Ifakwe imishini yokuhlola ekhethekile kuma-node okukhiqiza abalulekile — Amathuluzi okulinganisa ubukhulu aku-inthanethi ezinqubo zokubumba ngomjovo (ukutholwa kwesikhathi sangempela kobukhulu bezingxenye zepulasitiki), abahloli bokuqhubeka kwezinqubo zokucubungula ikhebula (ukutholwa kwesilinganiso sokuqhubeka kanye nokumelana nokufakwa kokushisa), kanye nemishini yokuhlola impilo ye-plug-in yezinqubo zokuhlanganisa (ukuhlolwa kwe-socket kanye ne-plug-in kufika ezikhathini eziyi-10,000). Lokhu kuqaphela "inqubo ngayinye inokuhlolwa, iqoqo ngalinye lemikhiqizo linamarekhodi".
•Ukuhlolwa Kwesitifiketi Esigunyaziwe Semikhiqizo Eqediwe:Sitshale imali engu-RMB 50 million ukwakha ilabhorethri ehlangabezana nezindinganiso zesitifiketi se-VDE, ehlonyiswe ngabahloli be-high-voltage baseJalimane i-Siemens (ukuhlola i-voltage kufika ku-5,000V ukuthola ukusebenza kokushisa) kanye namakamelo okuhlola ukushaqeka kokushisa (ukuhlolwa okujikelezayo kusuka ku--40℃ kuya ku-85℃ ukuqinisekisa ukuzivumelanisa komkhiqizo nezimo ezibucayi). Imikhiqizo eqediwe kumele idlule ezintweni zokuhlola ezingu-28 ezihambisana nezitifiketi ezifana ne-CE, GS, kanye ne-ETL ngaphambi kokushiya ifektri, ihlangabezane ngqo nezidingo zokufinyelela zezimakethe zaseYurophu naseMelika ngaphandle kwesidingo sokuba amakhasimende enze ukuhlolwa okwengeziwe.
4. Izikhungo Ezinkulu Zokusekela: Ukusekelwa Kwehadiwe Kokubambisana Okusebenzayo Kochungechunge Olugcwele
•Ukuxhumana Okuhlakaniphile Kwezindawo Zokugcina Impahla kanye Nezokuthutha:Ifakwe indawo yokugcina impahla ehlakaniphile engu-15,000㎡, amarobhothi okuphatha angalawulwa yi-AGV angu-20, kanye namasethi ama-5 ezinhlelo zokuhlunga ezizenzakalelayo ngokuphelele, ezifeza imisebenzi ezenzakalelayo ngokuphelele kusukela ekugcinweni kwezinto zokusetshenziswa kuya ekulethweni komkhiqizo okuqediwe. Izinga lokushintshana kwempahla lenyuka ngo-40%, futhi isikhathi sokuphendula ukuthunyelwa kwe-oda sifinyezwa sibe ngaphakathi kwamahora ama-2. Uma sihlanganiswe nenzuzo yendawo ye-Ningbo Port, ukusebenza kahle kokulayisha imithwalo kwenyuka ngo-20%.
•Isiqinisekiso Samandla Esizinzile Nesithembekile:Ifakwe ama-transformer azimele angu-2 1000KVA kanye namasethi amathathu ama-generator okusekela angu-500KW, yakha uhlelo lokuphakelwa kwamandla olunezisekelo ezimbili olungabhekana nokuphazamiseka kukagesi okungazelelwe futhi luqinisekise ukusebenza okuqhubekayo komugqa wokukhiqiza. Kwethulwe imishini yokuhlanza indle yezimboni, kanye nekhwalithi yamanzi ahlanziwe ihlangabezana nezinga lokukhishwa kwegesi lesigaba sokuqala likazwelonke, ihambisana nezidingo zesitifiketi semvelo se-ISO14000 futhi isiza amakhasimende ukuhlangabezana nezidingo zombiko we-ESG.
•Ukucubungula Nokulungisa Isikhunta Esizimele:Sisungule indawo yokusebenzela ekhethekile yesikhunta, ehlonyiswe ngezikhungo zomshini ezisheshayo ezinhlanu zeMakino yaseJapan (ukunemba kokucubungula isikhunta kuze kufike ku-0.005mm), ezikwazi ukuqeda ngokuzimela ukuklama, ukucubungula kanye nokulungisa isikhunta. Isikhathi sokuphendula sokulungisa isikhunta sifinyezwa sibe phakathi kwamahora ama-4, sigwema ukuvalwa kwemigqa yokukhiqiza okubangelwa ukulungiswa kwesikhunta sangaphandle nokuqinisekisa ukuzinza kokulethwa kwe-oda.
5. Ukuthuthukiswa Kwemishini Nokusebenza Nokulungisa: Isiqinisekiso Esiqhubekayo Sokusebenza Okuzinzile Kwesikhathi Eside
•Ukutshalwa Kwezimali Okuqhubekayo:Ibeka u-5% wenzuzo yonyaka ekuthuthukisweni kwemishini, kanye nokutshalwa kwezimali okuphelele okungu-RMB 120 million eminyakeni emi-3 edlule. Yethula ubuchwepheshe obusezingeni eliphezulu njengezinhlelo zokuhlola okubonakalayo ezizenzakalelayo kanye nemishini yokuhlonza amaphutha e-AI, kunciphisa izinga lamaphutha omkhiqizo kusuka ku-0.3% kuya ku-0.05%, okusezingeni eliphambili embonini.
•Ithimba Lochwepheshe Lokusebenza Nokulungisa:Sasungula ithimba lokusebenza nokulungisa imishini labantu abangu-25, abayi-10 kubo abaneziqu zesitifiketi ezivela kubakhiqizi bemishini njenge-German KUKA kanye ne-Japanese Fanuc. Sakha indlela yokusebenza nokulungisa enamazinga amathathu "yokuhlola nsuku zonke + ukulungiswa okuvamile + ukulungiswa okuphuthumayo". Ukusebenza kahle kwemishini iyonke (OEE) kuhlala kungaphezu kuka-85%, kudlula kakhulu isilinganiso semboni esingu-70%, kanti isikhathi sokuvalwa konyaka somugqa wokukhiqiza asidluli amahora angu-20.
•Ukuqinisekiswa Kokubambisana Okugunyaziwe:Sakha ubudlelwano obuhle bokubambisana nabakhiqizi bemishini efana ne-Siemens ne-KUKA, sathola amalungelo okuthuthukisa imishini kuqala, ukwesekwa kobuchwepheshe kwasekuqaleni kanye nezinsizakalo zokuhlinzeka ngezingxenye ezisheshayo. Lokhu kuqinisekisa ukuthi ubuchwepheshe bemishini buhlala buhambisana nomngcele wemboni, buhlinzeka ngesiqinisekiso samandla ehadiwe sokubambisana isikhathi eside namakhasimende.
