1. Iqela leMveliso eNgqondileyo: Ukusebenza kakuhle okuqhutywa yidijithali kunye noLawulo loMgangatho oluQhubekekayo
• Uqwalaselo lweZixhobo eziQinileyo:Sityale imali engaphezulu kwe-RMB yezigidi ezingama-200 ukwakha iiworkshops ezikrelekrele, ezixhotyiswe ngoomatshini bokubumba i-KUKA abangama-80 baseJalimane abazenzekelayo ngokupheleleyo (amandla okubamba aqala kwiitoni ezingama-50 ukuya kwezingama-500, afanelekileyo ukuvelisa iindawo zeplastiki ezineenkcazo ezahlukeneyo ezifana neendawo zokubeka iisokhethi kunye nee-timer casings), iindawo zokusebenzela zerobhothi ezingama-30 zaseJapane zeFanuc, kunye neeseti ezingama-20 zoomatshini bokubumba i-terminal abazenzekelayo ngokupheleleyo (ukuchaneka ukuya kuthi ga kwi-±0.01mm). Izinga lokuzenzekelayo leenkqubo eziphambili lidlula i-90%, nto leyo enciphisa iimpazamo zokusebenza kwabantu ezivela kumthombo.
•Ukuphuculwa Kokusebenza Okuqhutywa Yidatha:Lonke iworkshop lixhotyiswe nge-MES (Manufacturing Execution System), edityaniswe ngexesha langempela neeterminals zezixhobo. Ivumela ukujonga ngexesha langempela iiparameter zemveliso (ezifana nobushushu bokubumba ngenaliti kunye nomsinga wokuwelda) kunye nokulandelela ngokubonakalayo inkqubela ye-odolo. Umjikelo wemveliso ufinyezwa ngama-30% xa uthelekiswa nezixhobo zemveli, kwaye isantya sokuphendula kwii-odolo ezingxamisekileyo sonyuswa ukuya kucwangciso ngaphakathi kweeyure ezingama-48, ukuqinisekisa iimfuno zokuhanjiswa kwabathengi ngexesha lexesha elixakekileyo.
•Ulawulo loMgangatho oluLawulwayo Ukuchaneka:Kungeniswe oomatshini bokulinganisa aba-5 baseSwitzerland abasebenzisa iHexagon ukuze benze uhlolo oluyi-100% kwizinto eziphambili ezifana neegiya zangaphakathi zee-timers kunye neendawo eziqhubayo zeesokhethi, ngokuchanekileyo kwe-0.001mm. Oku kuqinisekisa ukuba ukunyamezelana kobukhulu bebhetshi nganye yeemveliso kuyahlangabezana nemigangatho yesatifikethi yaseYurophu neyaseMelika efana ne-CE kunye ne-VDE, kunciphisa umngcipheko wokuphinda kuhlolwe umgangatho wesiphelo sabathengi.
2. I-Production Line Matrix yobungcali: Amandla okuvelisa aguquguqukayo kwiimfuno zeendidi ezininzi
•Imigca yeMveliso eKhethekileyo kwiMveliso:Yakhelwe imigca emithandathu ephambili yemveliso yobuchwephesha yeemveliso eziphambili — umgca wemveliso ohambelana nexesha (oxhotyiswe ngezixhobo zokubeka ezizenzekelayo ngokupheleleyo kunye noomatshini bokuvavanya ubomi, abakwaziyo ukuvelisa ngobuninzi ii-timers zoomatshini/zedijithali ezinomthamo we-shift enye yeeyunithi ezingama-5,000), umgca wemveliso yeCable Reel (kubandakanya oomatshini bokujija intambo abazenzekelayo ngokupheleleyo kunye neebhentshi zovavanyo lokukhusela ukugqithisa, ezixhasa ukwenziwa ngokwezifiso kwee-reels kwiinkcukacha ezahlukeneyo ukusuka kwi-10m ukuya kwi-100m), kunye nomgca wemveliso yeSocket & Plug (oxhotyiswe ngemigca yovavanyo engavuziyo ukuvuza, efanelekileyo ekuhlanganiseni iiplagi zeenkcukacha ezininzi ezifana nomgangatho waseYurophu kunye nomgangatho waseMelika). Oku kwenza imveliso echanekileyo yeendidi ezahlukeneyo kwaye kuthintela ukungcola okunqamlezileyo.
•Imveliso eguquguqukayo yokwenza ngokwezifiso:Igcinelwe imigca yemveliso eli-10 eguquguqukayo etshintsha ngokukhawuleza, exhotyiswe ngeerakhi zemold eziguquguqukayo (igcina iiseti ezingaphezu kwama-200 zemolds ezenziwe ngokwezifiso). Ngokutshintsha ngokukhawuleza iimolds kunye nokulungisa iiparameter zezixhobo, inokuhlangabezana neemfuno zabathengi ezenzelwe wena (ezifana nezibali-xesha zemizi-mveliso ezithile zokulibaziseka ixesha elide kunye neesokhethi ezenziwe ngokwezifiso zombala). Umjikelo wokuguqulwa ukusuka kwimveliso yovavanyo lwesampulu ukuya kwimveliso yobuninzi umfutshane njengeentsuku ezisi-7, udlula kakhulu umndilili wemizi-mveliso weentsuku ezili-15.
•Isiqinisekiso Somthamo Omkhulu:Umthamo wonyaka wemveliso yezixhobo zomzi-mveliso ufikelela kwiiseti ezili-120 lezigidi (kuquka ii-timers ezingama-30 lezigidi, ii-sockets kunye neeplagi ezingama-50 lezigidi, ii-reels zekhebula ezili-10 lezigidi, kunye neentambo zokwandisa ezingama-30 lezigidi), ezikwaziyo ukwenza ii-odolo ezinkulu ezingaphezu kwe-1 lezigidi zeeseti nge-odolo nganye. Kwiiseti ezili-1.2 lezigidi zee-odolo zokwandisa iintambo zokunyusa ezivela kwivenkile enkulu yaseYurophu ngo-2024, ukuhanjiswa kwagqitywa kwiintsuku ezingama-45 kuphela ngentsebenziswano yeqela lemveliso, ngesantya sokuhanjiswa ngexesha elililo nge-100%.
3. Inkqubo yeZixhobo zoVavanyo oluGqibeleleyo: Umqobo oQinileyo woKhuseleko ukusuka kwiZixhobo eziLuhlaza ukuya kwiMveliso eziGqityiweyo
•Izinto eziluhlaza ezivaliweyo Ukuhlolwa okungenayo:Yaseka ilebhu yovavanyo lwezinto eziluhlaza ezimeleyo, exhotyiswe nge-American Thermo Fisher spectrophotometers (yokufumanisa ukwakheka kwezinto zesinyithi ukususa izinto eziqhuba kakuhle) kunye namagumbi ovavanyo lokumelana nokuguga (ukuvavanya ukuqina kwezinto eziluhlaza zeplastiki phantsi kweemeko zobushushu obuphezulu nezifumileyo ezilinganisiweyo). Zonke izinto eziluhlaza kufuneka zidlule kwiimpawu zovavanyo ezingama-32 ngaphambi kokuba zingene kumzi-mveliso, kunye nezinga lokuphinda lisetyenziswe le-0% kwizinto eziluhlaza ezingafanelekiyo.
•Ukugubungela okupheleleyo kweeNode zoVavanyo ezikwiNkqubo:Ixhotyiswe ngezixhobo zokuvavanya ezikhethekileyo kwiindawo eziphambili zemveliso — Izixhobo zokulinganisa ubukhulu kwi-intanethi zeenkqubo zokubumba ngenaliti (ukubona ubukhulu benxalenye yeplastiki ngexesha langempela), abavavanyi bokuqhubekeka kweenkqubo zokucubungula intambo (ukubona izinga lokuqhubekeka kunye nokumelana nokufakwa kwe-insulation), kunye noomatshini bokuvavanya ubomi be-plug-in kwiinkqubo zokuhlanganisa (uvavanyo lwe-socket kunye ne-plug-in ukuya kuthi ga kwi-10,000 amaxesha). Oku kuyaqondakala "inkqubo nganye inokuhlolwa, iqela ngalinye leemveliso linerekhodi".
•Uvavanyo lweSatifikethi esiGunyazisiweyo seeMveliso eziGqityiweyo:Ndityale imali eyi-RMB engama-50 ezigidi ukwakha ilebhu ehlangabezana nemigangatho yesatifikethi se-VDE, exhotyiswe ngabavavanyi be-Siemens abaphezulu be-voltage (uvavanyo lwe-voltage ukuya kuthi ga kwi-5,000V yokufumanisa ukusebenza kwe-insulation) kunye namagumbi ovavanyo lobushushu (uvavanyo olujikelezayo ukusuka kwi--40℃ ukuya kwi-85℃ ukuqinisekisa ukuba imveliso iyakwazi ukuguquguquka kwiimeko ezigqithisileyo). Iimveliso ezigqityiweyo kufuneka ziphumelele izinto ezingama-28 zovavanyo ezihambelana nesatifikethi ezifana ne-CE, GS, kunye ne-ETL ngaphambi kokuba ziphume kumzi-mveliso, zihlangabezane ngqo neemfuno zokufikelela kwiimarike zaseYurophu naseMelika ngaphandle kwesidingo sokuba abathengi benze uvavanyo olongezelelweyo.
4. Izibonelelo Ezinkulu Zokuxhasa: Inkxaso Yezixhobo Zekhompyutha Zokusebenzisana Ngokusebenzayo Kweekhonkco Ezipheleleyo
•Unxibelelwano lwe-Intelligent Warehouse kunye neLogistics:Ixhotyiswe nge-15,000㎡ indawo yokugcina izinto ekrelekrele ye-stereoscopic, iirobhothi zokuphatha ezingenamntu ezingama-20 ze-AGV, kunye neeseti ezi-5 zeenkqubo zokuhlela ezizenzekelayo ngokupheleleyo, ezenza imisebenzi ezenzekelayo ngokupheleleyo ukusuka kwindawo yokugcina izinto eziluhlaza ukuya ekuhanjisweni kwemveliso okugqityiweyo. Izinga lokujika kwezinto ezisetyenzisiweyo linyuswa ngama-40%, kwaye ixesha lokuphendula ukuthunyelwa kweodolo lifinyezwa libe ziiyure ezi-2. Xa lidibene nenzuzo yendawo yeNingbo Port, ukusebenza kakuhle kokulayisha impahla kunyuswa ngama-20%.
•Isiqinisekiso samandla esizinzileyo nesinokuthenjwa:Ixhotyiswe ngee-transformers ezizimeleyo ezi-2 ze-1000KVA kunye neeseti ezi-3 zeejenereyitha ze-500KW zokuxhasa, zakha inkqubo yokubonelela ngombane eneesekethe ezimbini enokuhlangabezana nokucima kombane ngequbuliso kwaye iqinisekise ukusebenza okuqhubekayo komgca wemveliso. Izixhobo zonyango lwelindle eziveliswe kwimizi-mveliso, kunye nomgangatho wamanzi acociweyo zihlangabezana nomgangatho wokukhupha wesizwe ophambili, zithobela iimfuno zesatifikethi sendalo se-ISO14000 kwaye zinceda abathengi bahlangabezane neemfuno zengxelo ye-ESG.
•Ukucutshungulwa kunye nokugcinwa kweMold ngokuzimeleyo:Ndaseka indawo yokusebenzela yokubumba ekhethekileyo, exhotyiswe ngamaziko oomatshini aba-5 aseJapan asebenza ngesantya esiphezulu (ukuchaneka kokucubungula isikhunta ukuya kuthi ga kwi-0.005mm), ekwaziyo ukugqiba ngokuzimeleyo uyilo, ukucubungula kunye nokulungisa isikhunta. Ixesha lokuphendula lokugcinwa kwesikhunta lifinyezwa libe ziiyure ezi-4, kuthintelwe ukuvalwa kwemigca yemveliso okubangelwa kukugcinwa kwesikhunta sangaphandle kunye nokuqinisekisa uzinzo lokuhanjiswa kweodolo.
5. Inkqubo yoPhuculo kunye nokuSebenza kunye noLondolozo lweZixhobo: Isiqinisekiso esiZinzileyo sokuSebenza okuZinzileyo ixesha elide
•Utyalo-mali oluQhubekekayo:Ibeka i-5% yemali echithwa minyaka le ekuphuculweni kwezixhobo, kunye notyalo-mali olupheleleyo lwe-RMB 120 yezigidi kwiminyaka emi-3 edlulileyo. Yazisa ubuchwepheshe obuphambili obufana neenkqubo zokuhlola ngokubonakalayo ezizenzekelayo kunye nezixhobo zokuchonga iziphene ze-AI, ukunciphisa izinga leziphene zemveliso ukusuka kwi-0.3% ukuya kwi-0.05%, ekwinqanaba eliphambili kushishino.
•Iqela leeNgcali zokusebenza nokulungisa:Siseke iqela lokusebenza nokugcinwa kwezixhobo labantu abangama-25, abali-10 kubo baneziqinisekiso zokuqinisekiswa ezivela kubavelisi bezixhobo ezifana neGerman KUKA kunye neJapanese Fanuc. Sakha indlela yokusebenza nokugcinwa kwamanqanaba amathathu "yokuhlolwa kwemihla ngemihla + ukugcinwa rhoqo + ukulungiswa okungxamisekileyo". Ukusebenza kakuhle kwezixhobo ngokubanzi (OEE) kuhlala kungaphezulu kwe-85%, kudlula kakhulu umndilili weshishini we-70%, kwaye ixesha lokuvalwa komgca wemveliso ngonyaka alidluli kwiiyure ezingama-20.
•Imvume yeNtsebenziswano eGunyazisiweyo:Kwasekwa ubudlelwane bentsebenziswano obucwangcisiweyo nabavelisi bezixhobo ezifana ne-Siemens kunye ne-KUKA, ukufumana amalungelo okuphucula izixhobo eziphambili, inkxaso yobugcisa yokuqala yefektri kunye neenkonzo zokubonelela ngezixhobo ezingasetyenziswanga ngokukhawuleza. Oku kuqinisekisa ukuba itekhnoloji yezixhobo isoloko ihambelana nomda weshishini, inika isiqinisekiso sokukwazi ukusebenzisana kwezixhobo zekhompyutha ixesha elide nabathengi.
