1. Gulu Lopanga Zinthu Mwanzeru: Kuchita Bwino Koyendetsedwa ndi Digito ndi Kuwongolera Ubwino Kosasintha
• Kapangidwe ka Zipangizo Zolimba:Ndayika ndalama zoposa RMB 200 miliyoni kuti ndimange malo ochitira zinthu mwanzeru, okhala ndi makina 80 a ku Germany otchedwa KUKA automatic injection molding (mphamvu yolumikizira kuyambira matani 50 mpaka 500, yoyenera kupanga zigawo zapulasitiki zosiyanasiyana monga socket housings ndi timer casings), malo 30 ogwirira ntchito a robotic welding/assembly ku Japan, ndi makina 20 ochitira crimping automatic (olondola mpaka ±0.01mm). Kuchuluka kwa njira zoyendetsera ntchito kumaposa 90%, kuchepetsa zolakwika za anthu kuchokera ku gwero.
•Kukonza Kugwiritsa Ntchito Bwino Koyendetsedwa ndi Deta:Malo onse ogwirira ntchito ali ndi MES (Manufacturing Execution System), yomwe imalumikizidwa nthawi yeniyeni ndi ma terminal a zida. Imalola kuwunika nthawi yeniyeni magawo opanga (monga kutentha kwa jekeseni ndi mphamvu yolumikizira) komanso kutsatira momwe dongosolo likuyendera. Nthawi yopangira imachepetsedwa ndi 30% poyerekeza ndi zida zachikhalidwe, ndipo liwiro loyankha maoda ofulumira limakulitsidwa mpaka nthawi yoikika mkati mwa maola 48, kuonetsetsa kuti makasitomala akufunikira kutumiza zinthu nthawi yayitali.
•Kuwongolera Ubwino Woyenera Kuwongolera:Makina 5 oyezera a Swiss Hexagon coordinate adayambitsidwa kuti achite kuwunika kokwanira 100% pazinthu zofunika monga magiya amkati a nthawi ndi magawo oyendetsera ma socket, olondola a 0.001mm. Izi zimatsimikizira kuti kulolerana kwa magawo onse a zinthu kumakwaniritsa miyezo ya satifiketi ya ku Europe ndi America monga CE ndi VDE, kuchepetsa chiopsezo chokonzanso kuwunika kwa khalidwe la makasitomala.
2. Matrix Yopanga Akatswiri: Mphamvu Yopanga Yosinthasintha Yoyenera Zosowa Zamagulu Ambiri
•Mizere Yopangira Yogwirizana ndi Zogulitsa:Yapanga mizere 6 yayikulu yopangira zinthu zazikulu — mzere wopanga wa Timer (wokhala ndi zida zokhazikika zokha komanso makina oyesera moyo, okhoza kupanga ma timer amakina/dijito okhala ndi mphamvu yosinthira kamodzi ya mayunitsi 5,000), mzere wopanga wa Cable Reel (kuphatikiza makina ozungulira chingwe okha komanso mipando yoyesera yoteteza kupitirira muyeso, yothandizira kusintha ma reel m'njira zosiyanasiyana kuyambira 10m mpaka 100m), ndi mzere wopanga wa Socket & Plug (wokhala ndi mizere yoyesera yosatayikira, yoyenera kusonkhanitsa ma plugs amitundu yosiyanasiyana monga muyezo wa ku Europe ndi muyezo waku America). Izi zimapangitsa kupanga bwino magulu osiyanasiyana ndipo zimapewa kuipitsidwa ndi zinthu zina.
•Kupanga Kosinthasintha Kosintha:Ndasunga mizere 10 yosinthira yosinthika mwachangu, yokhala ndi zoyikapo modular mold (yosungira ma seti opitilira 200 a nkhungu zopangidwa mwamakonda). Mwa kusintha mwachangu nkhungu ndikusintha magawo a zida, imatha kukwaniritsa zosowa za makasitomala (monga nthawi yowerengera nthawi yayitali yamakampani ndi ma socket osinthidwa mtundu). Kusintha kuchokera pakupanga zitsanzo mpaka kupanga zinthu zambiri ndi kwaufupi ngati masiku 7, kupitirira kwambiri masiku 15 apakati pamakampani.
•Chitsimikizo cha Mphamvu Yaikulu:Mphamvu yopangira zida za fakitaleyi pachaka imafika pa seti 120 miliyoni (kuphatikiza ma timers 30 miliyoni, ma socket ndi ma plug 50 miliyoni, ma cable reel 10 miliyoni, ndi ma extension cords 30 miliyoni), zomwe zimatha kuchita ma oda akuluakulu opitilira seti imodzi miliyoni pa oda iliyonse. Pa ma seti 1.2 miliyoni a ma promotional extension cord order ochokera ku supermarket ya ku Europe mu 2024, kutumiza kunachitika m'masiku 45 okha kudzera mu mgwirizano wa gulu la ma production line, ndi chiwongola dzanja cha 100% chotumizira panthawi yake.
3. Dongosolo la Zipangizo Zoyesera Zonse: Cholepheretsa Chitetezo Cholimba Kuchokera ku Zipangizo Zatsopano Kupita ku Zogulitsa Zomalizidwa
•Kuyang'anira Zinthu Zopangira Zotsekedwa:Anakhazikitsa labotale yodziyimira payokha yoyesera zinthu zopangira, yokhala ndi ma American Thermo Fisher spectrophotometers (ozindikira kapangidwe ka zinthu zachitsulo kuti achotse zinthu zosagwira ntchito bwino) ndi zipinda zoyesera zokana kukalamba (zoyesa kulimba kwa zinthu zopangira pulasitiki pansi pa malo oyeserera kutentha kwambiri komanso chinyezi). Zipangizo zonse zopangira ziyenera kudutsa zizindikiro zoyesera 32 zisanalowe mufakitale, ndi chiwongola dzanja cha 0% chokonzanso zinthu zopangira zosayenerera.
•Kufotokozera Konse kwa Ma Node Oyesera Omwe Ali Mu Njira:Okonzeka ndi zida zapadera zoyesera pa ma node ofunikira opangira — Zida zoyezera miyeso pa intaneti zogwiritsira ntchito njira zopangira jakisoni (kuzindikira makulidwe a pulasitiki nthawi yeniyeni), zoyesa kupitiriza kwa njira zopangira chingwe (kuzindikira kuchuluka kwa kupitiriza kwa mphamvu ndi kukana kwa insulation), ndi makina oyesera moyo wa plug-in kuti agwirizane (mayeso a socket & plug-in mpaka nthawi 10,000). Izi zimazindikira kuti "njira iliyonse ili ndi kuwunika, gulu lililonse la zinthu lili ndi zolemba".
•Kuyesa Kwachitsimikizo Chovomerezeka cha Zogulitsa Zomalizidwa:Ndayika ndalama zokwana RMB 50 miliyoni kuti ndimange labotale yokwaniritsa miyezo ya VDE, yokhala ndi zoyesa zamphamvu za Siemens zaku Germany (zoyesa magetsi mpaka 5,000V kuti zizindikire momwe insulation imagwirira ntchito) ndi zipinda zoyesera kutentha (zoyesa za cyclic kuyambira -40℃ mpaka 85℃ kuti zitsimikizire kuti zinthuzo zitha kusinthasintha kumadera ovuta). Zinthu zomalizidwa ziyenera kudutsa zinthu 28 zoyesera zogwirizana ndi ziphaso monga CE, GS, ndi ETL musanachoke mufakitale, zomwe zikwaniritsa zofunikira za misika yaku Europe ndi America popanda kufunikira kwa makasitomala kuti achite mayeso ena.
4. Malo Othandizira Akuluakulu: Chithandizo cha Zipangizo Zam'manja Kuti Pakhale Mgwirizano Wabwino wa Unyolo Wonse
•Kulumikizana kwanzeru kwa malo osungiramo zinthu ndi zinthu:Yokhala ndi nyumba yosungiramo zinthu yanzeru ya stereoscopic ya 15,000㎡, maloboti 20 osayendetsedwa ndi AGV, ndi ma seti 5 a machitidwe osinthira okha, zomwe zimagwira ntchito zokha kuyambira pakusungira zinthu zopangira mpaka kutumiza zinthu zomalizidwa. Chiwongola dzanja cha zinthu zomwe zili m'sitolo chimawonjezeka ndi 40%, ndipo nthawi yoyankha yotumizira maoda imafupikitsidwa mkati mwa maola awiri. Kuphatikiza ndi ubwino wa Ningbo Port, mphamvu yonyamula katundu imawonjezeka ndi 20%.
•Chitsimikizo cha Mphamvu Chokhazikika komanso Chodalirika:Yokhala ndi ma transformer awiri odziyimira pawokha a 1000KVA ndi ma jenereta atatu osungira a 500KW, ndikupanga njira yoperekera magetsi yamagetsi yokhala ndi magawo awiri yomwe ingathe kuthana ndi kuzima kwadzidzidzi kwa magetsi ndikuwonetsetsa kuti chingwe chopangira chikugwira ntchito mosalekeza. Zida zotsukira zinyalala zamafakitale, komanso khalidwe la madzi otsukidwa zimakwaniritsa muyezo wadziko lonse wotulutsa madzi, mogwirizana ndi zofunikira za ISO14000 zachilengedwe komanso kuthandiza makasitomala kukwaniritsa zofunikira za lipoti la ESG.
•Kukonza ndi Kukonza Nkhungu Yodziyimira Payokha:Tinakhazikitsa malo ochitira zinthu zopangidwa ndi nkhungu, okhala ndi malo 5 ochitira zinthu zopangidwa ndi nkhungu ku Japan (kulondola kwa kukonza nkhungu mpaka 0.005mm), omwe amatha kupanga, kukonza ndi kukonza nkhungu paokha. Nthawi yoyankhira kukonza nkhungu imafupikitsidwa mkati mwa maola 4, kupewa kutsekedwa kwa mzere wopanga chifukwa cha kukonza nkhungu zakunja ndikuwonetsetsa kuti dongosolo likuyenda bwino.
5. Kukweza ndi Kugwira Ntchito ndi Kukonza Zida: Chitsimikizo Chokhazikika cha Kugwira Ntchito Kokhazikika Kwa Nthawi Yaitali
•Ndalama Zopitilira Kubwerezabwereza:Amagawa 5% ya ndalama zomwe amagulitsa pachaka kuti awonjezere zida, ndi ndalama zokwana RMB 120 miliyoni m'zaka zitatu zapitazi. Anayambitsa ukadaulo wamakono monga makina owunikira owonera okha komanso zida zozindikiritsa zolakwika za AI, zomwe zimachepetsa chiwopsezo cha zolakwika kuchokera pa 0.3% mpaka 0.05%, zomwe zili patsogolo pamakampani.
•Gulu la Akatswiri Ogwira Ntchito ndi Kukonza:Tinakhazikitsa gulu la anthu 25 loyang'anira ndi kukonza zida, ndipo 10 mwa iwo ali ndi ziphaso zovomerezeka kuchokera kwa opanga zida monga German KUKA ndi Japanese Fanuc. Tinapanga njira zitatu zogwirira ntchito ndi kukonza "kuyang'anira tsiku ndi tsiku + kukonza nthawi zonse + kukonza mwadzidzidzi". Kugwiritsa ntchito bwino zida zonse (OEE) kumakhalabe pamwamba pa 85%, kupitirira kwambiri avareji ya makampani ya 70%, ndipo nthawi yotseka mzere wopangira pachaka siipitirira maola 20.
•Chivomerezo cha Mgwirizano Wovomerezeka:Takhazikitsa mgwirizano wanzeru ndi opanga zida monga Siemens ndi KUKA, kupeza ufulu wokonzanso zida zofunika kwambiri, chithandizo chaukadaulo choyambirira cha fakitale ndi ntchito zoperekera zida mwachangu. Izi zikutsimikizira kuti ukadaulo wa zida nthawi zonse umagwirizana ndi malire a makampani, kupereka chitsimikizo cha kuthekera kwa zida zamagetsi kuti zigwirizane kwa nthawi yayitali ndi makasitomala.
